Hydraulic Repair Near Me Safety Guidelines:
- Ensure the lift is fully installed as per this manual before using it to elevate a vehicle.
- Only trained Hydraulic Repair Near Me technicians should operate the lift, having familiarized themselves with the above publications.
- Before moving a vehicle in or out, ensure that the arms and adapters are correctly positioned to prevent damage.
- Avoid exceeding the lift’s capacity, as specified on this document’s cover.
- Vehicle placement is crucial and should only be done by trained technicians. Keep the vehicle’s path clear.
- Use manufacturer’s recommended pickup points for positioning the arms. Verify proper engagement before raising the lift.
- Keep the area around the lift clear, especially when it is in motion, unlocked, or if there’s a risk of the vehicle falling.
- Restrict access to the lift area to authorized personnel only.
- Perform daily inspections of the lift. Do not use if it has any damaged parts or malfunctions. Only qualified technicians should conduct repairs.
- Maintain a clear area around the lift.
- Never bypass the Hydraulic Repair Near Me lift’s self-returning controls.
- Employ safety stands when working with heavy vehicle components.
- Minimize vehicle rocking while on the lift.
- To prevent injury, avoid contact with moving parts and keep hair, loose clothing, and body parts clear.
- Avoid using the lift in wet conditions to prevent electric shock.
- Do not operate the lift near open containers of flammable liquids to prevent fire hazards.
- Use the lift as instructed in this manual, with recommended attachments only.
- Be cautious with unusual vehicles like limousines or RVs, and consult the manufacturer if needed.
- Lift owners/employers can perform troubleshooting and maintenance as described in this manual. Other procedures should be left to trained service personnel.
- Familiarize with all safety-related decals on the lift and replace them if they are missing or unreadable.
Monthly Maintenance Tasks:
- Apply heavy duty bearing grease to the four inside corners of the Hydraulic Repair Near Me legs.
- When the lift is lowered, check the hydraulic fluid level and add oil if needed, following the Installation Instruction section in the manual.
- Ensure carriage latches click simultaneously; adjust cables if necessary as per the Installation Instruction section.
- Inspect and tighten all bolts.
- Verify anchor bolt tightness. Re-torque loose bolts to 90ft/lbs. Regularly check nut tightness: weekly for the first month and monthly thereafter.
- Replace any worn or broken parts exclusively with those from the lift manufacturer or equivalent.
- Lubricate the chains on visible surfaces.
Troubleshooting Guidelines:
- If the power unit doesn’t operate:
- Inspect electrical supply breaker or fuse.
- Check micro-switch and connections in the motor control box.
- Verify motor voltage.
- If the power unit functions but the lift doesn’t elevate:
- Confirm oil level.
- Ensure the lowering valve isn’t stuck open.
- Check connections and components on the pump’s suction side.
- If the lift elevates without a vehicle but fails with one:
- Ensure the vehicle’s weight is within the lift’s capacity.
- Verify correct vehicle positioning.
- Clean the lowering valve by running the power unit for 30 seconds with the valve open.
- Check motor voltage.
- If the lift drifts down:
- Search for external leaks.
- Clean the lowering valve as described above, repeating thrice.
- Clean the check valve seat.
- For slow lifting or oil foaming:
- Ensure oil meets the specification in the Installation Instruction section.
- Tighten all suction line fittings.
- If anchors continually loosen:
- Relocate the lift if holes are too large, following the Installation Instruction section.
- If the floor lacks sufficient strength, remove a concrete area and repour as instructed.
- If the lift doesn’t move smoothly:
- Adjust vehicle positioning for balanced weight distribution.
- Smooth out the four inside corners of the legs, removing rust or burrs with 120 grit emery cloth.
- Grease the leg corners with heavy duty bearing grease.
- Use a level to check the legs for vertical alignment and shim as needed.
- Check oil level and bleed the hydraulic system to remove air, following the manual.
- If the lift stops lowering after 1 inch:
- Ensure safety latch pull rods are disengaged.
- If a pull rod rubs against the leg, adjust for clearance.
- If the latch doesn’t disengage at full rise:
- If equalization cables are misadjusted causing misaligned carriages, manually disengage the safety latch with a hydraulic jack and pipe, following the steps detailed above.
- Afterward, adjust the cables as instructed in the manual.
- If the Power Unit continues running:
- Replace a damaged switch after turning off power to the lift.
Hydraulic Repair Near Me Installation Guide
Necessary Tools:
- 3/4″ concrete hammer drill bit
- Open end wrenches: 11/16″, 3/4″, 13/16″
- Torque wrench
- Deep socket or wrench: 15/16″
- Socket: 1-1/8″
- Level (minimum 18″ length)
- Vise grips
- Tape measure
- Funnel
- Optional: Hoist or Forklift
- Two 12′ step ladders
- 1/4” drive ratchet with 5/16” socket
Steps for Installation:
- Fully read the Hydraulic Repair Near Me manual before starting the installation, operation, or maintenance of the lift.
Site Evaluation and Lift Placement:
- Follow an architect’s blueprint if available. Assess the site’s suitability for the lift model according to figures 2 & 3 for bay layout and ceiling height.
- Identify the mainside leg, which has a mounting bracket and two top holes, typically placed on the passenger side of the Hydraulic Repair Near Me lift.
- C. Mark the leg placement locations on the floor.
Carefully unpack the lift, retaining all packing hardware for installation.
- A. Lay the legs flat on their backs, not standing upright.
- Carriage Installation: Disengage the latch at the carriage’s bottom, slide the carriage to the leg’s baseplate, and re-engage the latch. Repeat for the other carriage.
Leg Positioning and Anchoring:
- Position the Mainside leg and its floor plate, ensuring they are square with the mounting location.
- Anchor bolts must be at least 5-11/16″ from any concrete edge or seam.
- The concrete should be a minimum of 4-¼” thick and have a compression strength of 3,000 psi.
- Drill anchor bolt holes using the Mainside Leg as a template.
- Install the anchor bolts, ensuring nuts are above bolt tops and gently tap them into the concrete.
- Position the offside leg and repeat the drilling and anchoring process.